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So did the second round of machine tool purchases. At the same time, hard turning came in. Hard turning—which can eliminate cylindrical grinding—requires a tough machine, tougher chucks and collets and a well-designed main spindle and turret. The machines must be able to absorb vibration if grinding-quality surface finishes are desired.
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Electrochemical grinding eases the machining of metals having high strength-to-weight ratios such as Hastelloy, Inconel and Stellite. In the United States, it is worth talking to Everite Machine products that has already sold a number of electrochemical grinding machines to U.S. aerospace and medical OEMs.
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Currently a $36 million company, it produces 55 million parts per year with 150 CNC machines, including four Hydromats that run 24/7. "The initial foundation of our success and growth was the fact that we had a good quality system in place, especially with the ISO/TS 16949:2002," Mr. Hirsch says.
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