When adjusting the top clearance, refer to the reading of 5-8 position dial indicator and adjust 1-4 jacking screws; when adjusting the side clearance, refer to the reading of 1-8 position dial indicator and add or remove the adjusting gasket under the bearing pedestal.
mill and two 24' x 39.5' ball mills will be briefly discussed. All three mills are gear driven by a ring gear, dual pinion and two low speed synchronous motors. Copper Mountain has installed on all three mills, the new state-of-the art dual pinion mill drives. All the inherent operation and maintenance features of this
Elastic mill sag by weight of mill balls and materia! to grind A: After temporary alignment of the teeth of pinion and girth gear with the mill empty, Fig. 8a, re-alignment should be undertaken with the mill filled with mill balls, i. e. with reference to the elastic sag in cold con- dition, Fig. 8b.
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Ball mill gears adjustment - YouTube . 9 Oct 2013 ... how to align ball mill pinion to drive motor-[crusher and mill] Now, the driving system of grinding ball mill is ... Know More; Fls combiflex drive for ball mill . Fls cement mill brochure crusher manufacturers/quotesfls combiflex drive for ball mill 117/8 .
Rod Mill–Ball Mill Circuit: Consider the set-up in Example 8.1 along with the following additional data: Grindability index for the ball mill = 12.0 kWh/t. Product size from the ball mill = 150 μm. Determine the size of the ball mill operated in closed circuit. Solution Step 1. The discharge from the rod mill is the feed to the ball mill.
When the surface of the pinion of the ball mill is found to be worn, it can be manually polished if it is not serious, so as to reduce the surface roughness of the gear and ensure the normal operation of the pinion; If badly worn or broken, the pinion needs to be replaced. 4. Check the operating temperature regularly.
How calculate rotary kiln girth gear pinion root clearance how to calculate ball mill center distance from pinion pdf what is the relation between root clearance and backlash how to align a ball mill pinion and girth geardec 12 2012 cr4 thread ball mill girth gear and pinion alignment with all due respect the way to perform this type of. Online ...
Align Ball Mill Pinion Gears Vetura Mining machine. Ball Mill Pinion Alignment Sugar Smith Cakes May 10 2017 align ball mill pinion gears as a leading global manufacturer of crushing grinding and mining equipments we offer advanced reasonable solutions for any size get price cement mill alignment 10 may 2017 cr4 thread ball mill girth gear and pinion with all due …
Ceramic ball mill is the typical grinding equipment which us ball mill ceramics, greatly improves the grinding fineness. Compared with the traditional ball mill, such kind of ball mill has a great advantage in function, structure, and operation. This machine also has great capacity, high technology, and no noise, which plays an important role ...
The installation method and sequence for all types of ball mills are roughly the same. To ensure smooth operation of the ball mill and to reduce the risk to the building, the ball mill must be installed on a reinforced concrete foundation of 2.5 to 3 times of its weight. The foundation should be laid on solid soil and should be at least 40-50 ...
I have an issue with a gear drive on a ball mill. 2XGM is rising and i have sidebands at 107cpm and I don't know why they are at 107 (not relevant to any turning speeds ect.) I checked the root clearance a week ago and the inboard is about a .066 smaller than the outboard. The pinion is 24" long and has 24 teeth. It is obvious i have misalignment.And there is obvious spalling …
As per customer choice and requirement, CPG offers ball mills with three drive options :-. 1. Girth Gear and Pinion Drive. 2. Central Drive. 3. Integral Drive. Girth Gear and Pinion Drive Ball Mill. A classic and robust design meant for all site locations, user friendly, low maintenance, less capital cost, easy availability of spares.
Therefore an adjustment of 1% per mesh of the inching reducer drive can be added to reflect efficiency losses. P inch = P inch ·(1 + (stage · 0.01)) where stage is the number of reductions between the inching drive motor and the main drive input shaft (or mill pinion if direct driven) Round up P inch to the next standard motor power.
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Solution: replace the pinion of the ball mill, add two anchor bolts on the inner side of the pinion and the meshing side of the big gear, and reinforce the base again. After the operation, the foundation shall be cleaned first, and the levelness, elevation and position and height of foundation bolts shall be checked.
The coal ball mill can be turned only after red lead oil is applied to at least 4 teeth of the pinion. When the mill is running, observe the contact area and parts of the pinion and the ring gear. The correct meshing position of them shall be on the pitch circle line, and the direction of tooth length and tooth height shall meet the requirements.
China. HS Code. 8414901900. Product Description. Large Girth Gear for Ball Mill or Rotary Kiln. Casting & forging ability. CITICHL is the casting & forging center in central-south China, possessing 50t electric arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, etc. We can pour 350t liquid steel one time and yields ...
Hi Observing high vibs on pressing and lifting pinion DE and NDE bearing on a ball mill. Motor and main GB drive are OK. Clear predominant gear mesh frequency is appearing in the spectrum along with harmonics and side bands. But 1st GMF is predominant. side bands with pinion speed is seen. no GG speed side band was observed Some of the vib data, spectrums and photos …
UNUSED FL 22' x 41'6" (6.7m x 12.7m) Dual Pinion Regrind Ball Mill with 2 ABB 5,500 kW (7,375 HP) Drives for Total Power of 11,000 kW (14,750 HP) Manufacturer: FL. Inventory ID: 6C-HM02. View Details.
And the centerline of the shaft neck and ball mill should be checked and adjusted. The concentric error must be less than 0.25 mm per meter. C. Install the transmission parts (pinion, shaft, coupling, decelerator, electromotor, etc.). During installation, the measurement and adjustment should be done according to product technical standards.
Ball Mill Maintenance Shop and Field work. Ball mill maintenance- our shop and field crews make a unique combination to provide complete and up to date ball mill maintenance services. The shop is fully equipped with the large machining, fabrication, and engineering capabilities to rebuild your mill components. Our mechanics are experienced at removing and installing large …
Fig. 5 illustrates the pinion temperature distribution of a gear set having optimum alignment. The temperature gradient. which is the temperature at Position 1 minus the temperature at Position 5, is zero indicating that the load int,ensity is the same on both ends of th pinion. Position 1 is taken toward the mill end of the pinion face.
Guidlines To Align To Stop Axial Movement Of Ball Mill. guidlines to align to stop axial movement of ball mill Jan the cost of edge drive is low but the pinion needs to be replaced every years edge drive is mainly used in coal mills and mills with small power the girth gearbig ring gear and pinion are the key of the edge transmission device their reliable operation is directly related to …
The installation quality of the ball mill is the key to ensure the normal operation of the mill. ... During installation, the measurement and adjustment should be done according to product technical standards. Check the radial swing difference of gear ring, the meshing performance of pinion and concentricity of decelerator and pinion. When all ...
How do you measure the root clearance between a girth gear and a pinion of a grinding ball mill and what is the recommended root clearance. This ball mill uses helical gears(i.e. 284 teeth girth gear with a 24 teeth pinion).
Ball Mill Girth Gear and Pinion Alignment CR4 Discussion. 28/08/2011 Re Ball Mill Girth Gear and Pinion Alignment 08/27/2011 2 07 AM pinion alighnment is done by coating the pinion with a lead based grease. after rotating the drum the grease marks will show the contact area. the pinion should contact the girth "ring" near the center of the gears.
Ball mills are rotary equipment with relatively high speed of operation commonly used at industry. In fact, due to this higher speed of rotation all the components: pinions, gears, main and auxiliary drives has to be set in a very precise way. Mutual, correct positioning of such elements guarantees their durable and long-term operation.
BALL MILL PINION SPEED 226 BALL MILL GEAR SPEED 18 GEARBOX (Between Motor & Ball Mill) NB FTF BSF 2X BSF BPFO BPFI INPUT BRGS, SKF#22330 15 491 3,192 6,384 7,358 10,507 OUTPUT BRGS, SKF#22240 19 97 783 1,566 1,848 2,446 GEARBOX GEARMESH FREQ 22,629 19 Gearbox Pinion Tooth Count 19
Adjust the clearance timely if necessary. The ball mill is running smoothly without strong vibration. The motor current shall be free from abnormal fluctuation. ... which will cause the high-speed shaft pinion of the ball mill to drive the large gear of the intermediate shaft on one side, while the pinion of the intermediate shaft of the ball ...
Both the SAG mill and ball mill are each driven by two gear units. Because, on a conventional drive variant, only one engagement per pinion with the girth gear is possible per side, an economic power limit of about 8 MW per drive is in effect. With the DMG2 gear units, Siemens said this limit expands to as much as 12 MW per drive.
Parts : Ball Mill Girth gear Sector : Lime ( France ) SUPPLY & ASSEMBLY OF A GIRTH GEAR AND PINION FOR A BALL MILL.. SERCEM INDUSTRIE is well known in the field of heavy mechanics for 50 years in the suburb of Lyons in France .. Our customers are renowned international operators such as Lafarge- Holcim, Heidelberg, Alcoa, Rusal etc .. They are all …
SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed.